Meltblown Machine

Meltblown machine is a method of blowing polymer solution through high-temperature and high-speed airflow to make it rapidly stretched to make fibers. The products it produces have many advantages such as sufficient filtration efficiency, low resistance, softness, and the network can be combined and bonded by itself, after melt spinning, it is directly laid into a web to form a melt-blown non-woven fabric with unique properties. In many ways, its performance is better than other similar products.

With the continuous development of the technical performance of mechanical equipment, the application fields of melt-blown non-woven fabrics are more extensive. If you are looking for a meltblown machine or meltblown nonwoven, and mask making machine, YG will be your ideal partner. Please leave your request, we will give you the most satisfactory answer in time.

Meltblown Machine
Meltblown Machine

Meltblown Production Line
Meltblown Production Line

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Scope of Application:

  • Medical and sanitary cloths: surgical gowns, protective clothing, sterile cloths, masks, diapers, sanitary napkins, etc;
  • Fabrics for home decoration: wall stickers, tablecloths, bedsheets, bed covers, etc;
  • Clothing fabrics: lining, adhesive lining, flakes, shaped cotton, various synthetic leather base fabrics, etc;
  • Industrial fabrics: filter materials, insulation materials, cement bags, geotextiles, covering fabrics, etc;
  • Agricultural cloth: crop protection cloth, seedling raising cloth, irrigation cloth, thermal insulation curtain, etc;
  • Others: space cotton, thermal insulation, and sound insulation materials, linoleum, cigarette filters, tea bags, etc.
Application of Meltblown Machine
Application of Meltblown Machine

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Model YGP50 YGP65 YGP90
Suitable raw material 100% polypropylene 100% polypropylene 100% polypropylene
Length/Diameter ratio 1:30 1:30 1:30
Power 7.5kw 15kw 37kw
Production capacity 150kg/day 150kg/day 150kg/day
Center height 1000mm 1000mm 1000mm
Speed of screw rotation 20-120r/min 20-120r/min 20-120r/min
Voltage 380V 50Hz 380V 50Hz 380V 50Hz

Why is Meltblown Production Line so Important?

Because the melt-blown cloth can be used as the middle filter layer of the mask, in addition to blocking large dust particles, it can also attract fine dust, bacteria, and virus droplets through the electrostatic charge on the surface. It is an important raw material for the production of masks. It is the “heart” of the medical mask. It can be used in the fields of air, liquid filtration materials, insulation materials, absorption materials, mask materials, thermal insulation materials, oil-absorbing materials, and wipers. For more information and quotation, you can leave your contact information.YG will give you a satisfactory answer.

Advantages of Meltblown Machine:

  1. Short process flow and high production efficiency.
  2. The fiber is extremely fine and the hand feels soft. It has outstanding advantages in infiltration, antibacterial, and adsorption.
  3. Easy to operate and convenient for fully automatic production operation.
  4. Large demand, wide application range, and quick return on investment.
  5. Low energy consumption, stable operation, and long service life.
  6. Excellent price, best price, best quality guarantee.
Components of the Device
Components of the Device

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Technical Characteristics of the Meltblown Machine:

  1. The air pressure of the air nozzle is stable, the airflow on both sides is symmetrical, and the airflow in the width direction is uniform.
  2. The air gap width can be adjusted.
  3. A special hot air flow heating device is adopted, which has good heating efficiency and excellent heat exchange efficiency, and low energy consumption rate.
  4. The accepted spacing can be adjusted, and the accepted form can be easily replaced.
  5. Auxiliary polarization treatment can make the melt-blown cloth have a good filtering effect.
Meltblown Making Line Machine
Meltblown Making Line Machine

Product Details
Product Details

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The Role of Each Component of the Meltblown Production Line:

  1. Screw extruder: Its main purpose is to melt the slice.
  2. Metering pump: Its function is to accurately measure, control the output and the fineness of the fiber, and continuously deliver the solution to the spinneret.
  3. Solution filter: Filter out impurities in the solution to prevent impurities from clogging the spinneret holes.
  4. Conveying net curtain: Spread the melt-blown fiber evenly on the net and convey it forward. There is a blower under it to discharge the hot air from below.
  5. Spinning box: It is the key equipment of the nonwoven fabric manufacturing process. It has a long spinneret plate, which is covered with spinneret holes. Hot air nozzles are installed on both sides of the spinneret and heat is installed underneath. After the air is sprayed out, the fiber is stretched with high-speed hot air to blow out the fiber and become an ultra-fine fiber.
  6. Feeding system: It consists of three hoppers, which are used to measure white slices, masterbatch, and additives. The three components enter the following mixing mixer and mix evenly, which is put into production.
  7. Hot air blower and heater: Provide the temperature and air pressure of the hot air used in the spinning airflow stretching, heated by electricity, and the power consumption is large.
  8. The take-up machine uses a full-automatic take-up. The melt-blown cloth is packaged in rolls. The finer the fiber, the better the quality of the melt-blown cloth, but the relative output will also be reduced. Due to the ultra-fine fiber, its large surface area and strong adsorption capacity are the biggest characteristics of the melt-blown cloth.
Melt blown Machine
Melt blown Machine

Nonwoven Fabric Manufacturing Process
Nonwoven Fabric Manufacturing Process

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How to Choose a Meltblown Machine?

When choosing a meltblown machine, it is important to pay attention to several parameters, such as the production capacity of the equipment, the thickness range of the meltblown cloth, the width of the meltblown cloth, and the stability of the equipment. Whether it is an N95 mask or a disposable medical mask, it is indispensable. Therefore, the meltblown cloth is also called “the heart of the mask”. We YG Machinery also has mask making machine, please contact us as soon as possible.

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